Fully automated duct line ODIN

8 funcions in 1 machine

  1. Central job and article management
  2. Data transfer to the control via LAN / WLAN
  3. Short ducts with cut optimization to reduce waste
  4. Ducts with opening cuts for takeoffs
  5. Ducts with holes for tie rods
  6. Ducts with the smallest possible cross sections
  7. Standard ducts
  8. Cut to length of plane sheets or round pipe sections

Technical data

  • Material: galvanized steel 0,5 – 1,25 mm
  • Coil: Max. 5.000 kg and 1.500 mm width
  • Duct types: Fully wrapped, L-pieces, 4-pieces
  • Min. duct size:
    • 100 x 140 mm (optional 100 x 100 mm) with duct seam, as a "box"
    • 55 x 100 mm with snaplock seam, as "L" 
  • Maximum duct size: Endless, depending on handling
  • Bead: Z-Bead or V-Bead (Trapeze-Bead on request)
  • Material allowance: Adjustable material allowance for different seam types
  • Hydraulic: Hydraulic Brevini Servo-Drive
  • Electricity:  3 x 380 V, 25 A
  • Control: Detached console with integrated industrial Siemens® S7-1200 control operated by a Schneider Electric touch screen and buttons
  • Dimensions: Depending on modules
  • Weight: Depending on modules
  • Color: Blue RAL5010, Yellow RAL1003

Modules and options

Base module

  • Straightening and feeding unit
  • Z or V bead as standard
  • Cutting module, consisting of:
    • Cutting table, traverse distance 1.100 mm
    • "fine cut" plasma unit, type Hypertherm Powermax 65
    • Integrated exhaust system in the table
  • Cutting and bending unit
  • Software package, including:
    • WammesCAM Software
    • Central job and article management
    • Short ducts with cut optimization to reduce waste
    • Input option for takeoffs
    • Input option for holes for tie rods
    • Input option for ducts with smallest possible cross sections
    • Input option for sheet and blank cutouts
    • Memory function
    • Continuous production option
  • Machine control: Combination from parts of Siemens and Schneider Electric, input via touch screen

Decoiler

  • Coil width: 1.500 mm, capacity: 5.000 kg

Coil selector

  • Fourfold selector
  • Sixfold selector

Frame for decoilers

  • 4 Decoilers
  • 6 Decoilers

Beads

  • Z-Bead 
  • V-Bead
  • Trapeze bead

Heavy duty pump system for sealing agent

Cartridge filter unit


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Highlights

Central job and article management

The main order entry takes place in our specially delivered WammesCAM Software. This is where all dimensions, seam types, quantities and takeoffs are entered. Finally a job is generated with a specific number.

Data transfer to the control via LAN / WLAN

The generated job is transferred from the „office PC“ to the machine control (components from Siemens, Schneider Electric, Rittal, etc.) and the working process can be started by the operator immediately. Also other CAM systems that are in the market can operate our machines (via predefined .xls or .xlsx format) directly.

Short ducts with cut optimization to reduce waste

The generated job is transferred from the „office PC“ to the machine control (components from Siemens, Schneider Electric, Rittal, etc.) and the working process can be started by the operator immediately. Also other CAM systems that are in the market can operate our machines (via predefined .xls or .xlsx format) directly.

Example

1) 2 x duct each 250 mm length 
2) 2 x duct each 650 mm length 
3) 2 x duct each 550 mm length 

Ducts with opening cuts for takeoffs

Opening cuts are generated at the WammesCAMSoftware and automatically cut at the duct line. Possible geometries are rectangular, round or even oval. 

Ducts with holes for tie rods

The standards for tie rods, that has been implemented in the WammesCAM Software (after DIN or as a factory standard), automatically applies to the duct. Furthermore, ducts can be entered as “catalogue parts”, which already contain opening cuts so that only the quantity remains to be added.

Ducts with smallest possible cross sections

  • 100 x 100 mm with ducts seam, as "box"
  • 55 x 100 mm with snaplock seam, as "L"

Standard ducts

  • Possible as box, in L, U and I shape
  • Specific seam allowances are entered and freely selectable in the order

Sheet and blank cutouts

  • Cuts of plane sheets, for example for the plasma cutter
  • Blank cutouts, for example for round insulation tubes

PRODUCTIVITY vs. INVESTMENT

Example of a current production order

(geschlossener Kanal vom Coil, ohne Rahmen)

Job list, 7 individual ducts

  • 1 x standard duct 1.500 mm length, 150 x 200 mm width/height
    with duct seam
  • 2 x short duct each 450 mm length, 140 x 220 mm width/height 
    with duct seam
  • 2 x short duct each 750 mm length, 150 x 150 mm width/height 
    with duct seam and oval takeoff
  • 2 x "L" flat duct  1.500 mm length, 80 x 150 mm width/height
    with snaplock seam

Duct production cycle: 4:15 minutes
Seaming and closing cycle: 3:00 minutes
Total production cycle: 7:15 minutes